Six core services, all run in-house from our Dorset workshop, from a single prototype to a full production batch. Whether it's a functional bracket for a Riverside engineering workshop or a scale model of a Sherborne landmark like Sherborne Abbey, if it can be modelled, we can usually print it.
First mock-up to iteration to small batch. Next-day form-fit-function prototypes with DFM feedback before you pay for a failed print.
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1 to 1,000 units at consistent tolerance, a real alternative to injection moulding for runs under 1,000, with no tooling spend.
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No file, no problem. We model from a brief, sketch, calipers or the physical part itself in Fusion 360 or SolidWorks.
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Branded activations, exhibition pieces and launch giveaways, one hero piece or 400 matched units, delivered for your event date.
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Experiential builds and branded installations, 2m+ pieces engineered for structural integrity, with transport and on-site install.
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Discontinued or unavailable parts reverse-engineered and reproduced, measured, redrawn and reprinted from a single broken original.
Learn more →"James handled the 3D printing for a functional heat-resistant component we needed in batch production. He helped dial in the prototype first with their design service, then produced the final batch with really consistent results. Super fast 3D print turnaround and great quality across all the 3D printed parts. Will 100% be coming back."
"We needed a sit-in F1-car for an exhibition to showcase our new racing game. 3D Printing Express took our CAD, optimised it for strength and weight as we had no idea how it all worked! Turned out beautifully. They colour matched the finish and was looking like the real deal. On show day the cockpit ran non-stop, adults and kids jumped in."
"We ordered a batch of 100 PA-12 parts from 3D Printing Express and could not be happier. Every part arrived consistent, dimensionally accurate, and ready for use straight from the box. The PA-12 gave us the strength and stability we needed for functional testing, with minimal post-processing required."
"I needed parts 3D printed for mounting a 5G router to a pole. I used the online form to upload the STL files. James contacted me directly via email, helped optimise the geometry for printability and shipped fast. Brilliant communication."
"James was very helpful, discussed our project in detail. Supported us through the development. We had a few difficulties which were managed well. Would definitely use again and recommend."
Our workshop is at Broadstone Business Centre, Moor Road, Poole BH18 8AZ. Most Sherborne orders go out on a tracked courier; local collection is by arrangement.
Monday – Friday · 09:00–17:30
Collection by arrangement · email before 10am for same-day.
Brief in. Quote in 6 hours. Print. Shipped UK-wide. Four steps from your file to a part on your bench.
Send the file
PDF, STEP, STL, sketch, or a photo of the part. Whatever you have, we will work with it.
Inside 6 hours
Reviewed by a real engineer. Pricing breakdown, lead time, and printability flags before you commit.
UK fleet, 3 days
multiple in-house FDM printers in our Dorset workshop. Hardened-steel nozzles on CF jobs. Photo proofs on request.
Next-day courier
Royal Mail Tracked or DPD Next Day, UK-wide · or collect from our Dorset workshop by arrangement.
Here's the whole process · idea to parts in your hands, in 4 simple steps. Send us a file, photo, sketch, or just a description of what you need, we'll work with whatever you've got. Quote back within 6 hours. Two-minute read, no jargon.
A snapshot of the colours and grades we run most often. We stock Polymaker and Fiberon filaments as standard, with engineering-grade composites on request. Sherborne jobs typically run in PLA, PETG, PA12-CF or ASA.
Not sure which material is right for you? We can help.
Email us your use case →A snapshot of the kind of work we handle for Sherborne, an independent school's design & technology department, a heritage or museum conservation project, an artisan workshop near Cheap Street, or a Riverside engineering firm needing functional prototypes.
Sherborne is an independent-education town first, set in a heritage landscape second, with the schools and prep colleges as anchor employers alongside conservation, artisan workshops and the rural machinery trade of north-west Dorset. The prints that suit that mix are teaching aids, replacement parts and durable functional pieces, jobs the everyday PLA and PETG most shops run are too fragile to handle.
For Sherborne's main sectors · independent education, heritage and museum conservation, artisan and small-manufacturing workshops, agriculture and rural-land machinery · for durable teaching aids and replacement parts we usually pick PETG-GF and PA12-CF, with ASA for anything used outdoors and UL94 V-0 grades when a flame rating is specified. Our filament comes from Polymaker and Fiberon.
When you send a brief, describe the application context · the environment, the load, the regulation if any. We'll suggest the right material in the quote and ship a test sample first so you can verify before the full batch runs.
UV and weather resistant · for the parts that face the Dorset weather · outdoor fittings, signage and agricultural or exterior components.
Carbon-fibre composite · ~95 MPa tensile. Load-bearing brackets, jigs and replacement parts · the grade for engineering and rural-machinery work.
Flame-retardant · self-extinguishing within 10s of flame removal. Regulated environments.
Sherborne is an unusual sort of Dorset town · an independent-education economy first, set in a heritage landscape second. The schools and prep colleges are the anchor employers, and their design & technology and engineering departments typically need the same thing a small manufacturer does: parts that survive being handled by thirty pupils a term, rigs and teaching aids that come back identical run after run, and the odd replacement for kit that's no longer made. That's repeatable, dimensionally honest printing rather than a one-off display model, so the kind of work a Sherborne school or workshop usually wants sits in PETG-GF or PA12-CF rather than soft PLA, and we're well set up for exactly that.
The other strand is heritage and the makers who feed off it. Sherborne carries two castles · Raleigh's Tudor house in its Capability Brown park and the slighted medieval ruin English Heritage now keeps · plus a clutch of galleries, artisan workshops and independent shops along Cheap Street. The demand in a town like this tends toward conservation-adjacent replicas, display fittings, bespoke signage and custom jigs for small craft runs · ASA suits anything outdoor or UV-exposed, with UL94 V-0 grades on hand where a flame spec applies. Sherborne work is served from our Dorset workshop and shipped UK-wide on a tracked courier, with collection by arrangement.
Most Sherborne orders are shipped, not collected for most jobs · once your quote is approved and the part is made, it goes out UK-wide on DPD Next Day or Royal Mail Tracked. Email your file before noon and on simple geometries in stocked materials we can often dispatch within 24-48 hours. Collection from our Dorset workshop is by arrangement.
| Tier | Cut-off | Lead time | Delivery |
|---|---|---|---|
| Collection (Dorset) | 10am | Same-day / next morning | Broadstone workshop · by arrangement |
| Express | 12pm | 24-48 hrs | DPD Next Day · UK-wide |
| Standard most popular | Any time | 2-5 working days | Royal Mail Tracked or DPD |
| Economy | Any time | 5-10 working days | Royal Mail Tracked |
Lead times depend on complexity, material and queue · all tiers reviewed and confirmed in your 6-hour quote. Volume runs of 50+ units get a fast turnaround quote with batch pricing · email for bulk-pricing tiers.
A snapshot of jobs we've shipped for businesses across the south coast. Full case studies cover the brief, build, and outcome.
Five things in your brief mean a faster, more accurate quote and a printable file first time. None of these are dealbreakers if missing · we'll ask · but the more you tell us upfront, the quicker you'll have a sample part on your bench.
One sentence on use case · "it's a bracket holding a 200g PCB inside a sealed sensor enclosure" beats "I need a bracket" every time. Tells us load, environment, tolerance.
STEP and STL are easiest. Sketch, scan, or a photo of a broken part also work · we reverse-engineer in-house if no CAD exists.
1 prototype, 10 iteration units, 100-unit batch, 1,000-unit production run · changes the print strategy and the unit price. Bracket batches over 50 get batch pricing.
Event date, demo day, regulatory deadline. If you tell us, we'll quote the lead time honestly · we'd rather decline than miss a date.
If you know you want PA12-CF, tell us. If not, describe the use case and we'll recommend the right material in the quote.
Every quote we send comes back with the same structure · no upsells, no hidden fees, no algorithmic "best guess". An engineer reviews the file, prices the work and shares any flags before you commit.
Total filament used in grams + total print hours. PA12-CF runs slower than PLA but uses less infill for the same strength. We show both so you can see the trade-off.
Support removal, sand, paint, assemble · only what you've asked for. Each finish has a separate line. No "premium finishing" mystery surcharge.
DPD Next Day or Royal Mail Tracked · fixed price by parcel weight. Sherborne orders almost always go by tracked courier; workshop collection in Dorset is free by arrangement.
If the engineer spots a thin wall, a support-trap or a tolerance risk, we flag it in the quote · with a suggested fix. You decide whether to proceed or revise.
Batch runs of 50+ units automatically include a per-unit price breakdown so you can compare cost-at-scale before committing. No VAT to add, the price we quote is the price you pay.
Our Dorset workshopOur workshop is at Broadstone Business Centre, Poole BH18 8AZ, in Dorset. We take on work right across north-west Dorset and the Somerset border: Sherborne, Yeovil, Yetminster, Sandford Orcas, Sturminster Newton, Milborne Port and Evershot, alongside our home patch around Poole.
Every order ships UK-wide on a tracked courier (Royal Mail Tracked or DPD Next Day) once it's made, for Sherborne that usually means parts on your bench the working day after dispatch. Collection from the Dorset workshop is by arrangement.
We take on work from right across Sherborne, from Westbury and Newland to Cheap Street, Half Moon Street, Hound Street and the Marston Road / Riverside industrial area, with the A30 linking the town straight to our Dorset workshop. From functional engineering and replacement parts to heritage replicas, teaching aids and display pieces, we'll steer you toward the right material for where the part has to live and work. We cover the rest of Dorset too, see the areas we serve.
Price is set by three things: material cost, print time, and any post-processing you need. A single small prototype in PLA costs substantially less than a 100-unit batch in PA12-CF. We give you an itemised breakdown in every quote, no black-box pricing.
PLA is the most cost-effective. PETG, ABS, and ASA sit in the mid range. Engineering composites like PA12-CF and PC cost more per gram but need less infill for equivalent strength, often comparable over the life of the part.
Small parts (under 100g) typically run 2–6 hours. Larger enclosures or batch runs scale proportionally. We run multiple in-house FDM printers so parallel printing keeps lead times short without premium surcharges.
Support removal and a basic finish are included. Sanding, painting, colour-matching, or assembly are priced separately. We'll list every finish step as a line item, you choose what you need.
Orders of 50+ units qualify for batch pricing, the unit price drops as we optimise print orientation and plate fills. Tell us your target quantity in the brief and we'll quote it alongside a 10-unit pilot option.
We quote every job individually, no online calculator gives accurate prices for engineering-grade FDM. Send your file and application context to get a line-itemised quote in 6 hours. No commitment to order.
Our workshop is at Broadstone Business Centre, Moor Road, Broadstone, Poole BH18 8AZ, in Dorset. We also run a second workshop in Newbury, Berkshire. Every part is printed in-house, we don't outsource to third-party bureaus. James handles client briefs and design; Freddy runs production.
Quotes within 6 hours on business days. Typical production is 2-5 working days depending on complexity and material; once a part is made it ships to Sherborne on a tracked courier (DPD Next Day or Royal Mail Tracked). Urgent jobs with a fixed date: tell us on the brief and we'll confirm within 24 hours whether we can hit it.
We ship UK-wide. Around Sherborne and the Somerset border we serve Yeovil, Yetminster, Sandford Orcas, Sturminster Newton, Milborne Port and Evershot, alongside our home patch in Dorset · Poole, Christchurch and Wimborne. For larger or recurring orders we can arrange a regular courier slot.
Sherborne's economy leans on its independent schools, heritage and the rural land-based sector, so the work we take on there is varied: prototypes, teaching aids and replacement parts for school design & technology departments; conservation, replica and display parts for the heritage and museum sector around the Abbey and Sherborne Castle; jigs, fixtures and prototypes for artisan workshops and small manufacturers on the Riverside / Marston Road estates; and replacement or obsolete parts for agricultural and rural-land machinery.
Yes. Send a broken part in the post or drop one in if you're local, send a photo, send a sketch, or just describe the part. We do reverse engineering and CAD in-house · James will build the file and quote you. Especially useful for obsolete or discontinued parts where no digital file exists.
Most Sherborne orders ship UK-wide on a tracked courier, usually the fastest option, since we're in Dorset. If you'd rather collect, that's fine by arrangement from the Broadstone workshop. For genuinely urgent jobs, send the brief before noon and we'll tell you honestly what's achievable.
