PET-CF · the driest carbon-fibre composite we print · dimensionally rock-solid.

The spec, the annealing story, the anisotropy design rules, and where PET-CF actually wins · cross-checked against the manufacturer's TDS V1.0, written by the team that prints it.

Reviewed by the 3D Printing Express engineering team.

PET-CF carbon fibre 3D printing service · UK · quoted in 6 hours.

Barely moves with humidity · top-tier stiffness for precise fixtures and jigs.

Macro photo of a 3D-printed PET-CF carbon-fibre composite engineering bracket
Process · FDM
This page covers FDM PET-CF17 · 17% carbon-fibre PET composite filament printed on industrial FDM machines (room-temperature chamber, 70-80°C bed, hardened-steel nozzle, post-print 120°C / 10h anneal). If you need impact toughness (PA12-CF), highest stiffness in dry service (PA6-CF · sibling grade), UV outdoor tolerance (PA612-CF or ASA), or flame-rated chemical service (PPS-CF), send your brief and we'll advise on the right process.
The short version

PET-CF · the short version

Got 1 minute

The quick version.

Great for
  • Dimensionally rock-solid.The driest carbon-fibre composite we print, so parts barely move with humidity, ideal for precise fixtures and jigs.
  • Top-tier stiffness, low moisture.High stiffness without the water-sensitivity of the nylon composites.
  • Stable functional housings.For enclosures and mounts that have to hold tolerance.
! Worth knowing
  • Lower impact than the nylons.Stiff, but less tough on impact than the PA-CF grades. Need impact? See PA12-CF.
  • Directional, anneal for full spec.Strongest along the layers, and a post-print anneal is needed to reach its full heat spec.
Not sure PET-CF is right for your part? Send your brief → and we'll match the right material.
Got 5 minutes

How PET-CF behaves, visually.

Four quick visuals. Start with which material to pick and where PET-CF works; the engineering detail is at the end if you want it.

Which to pick

When PET-CF, and when to switch.

Pick PET-CF

Stiffness-critical fixtures in humid service · dimensional jigs that hold tolerance through humidity cycles · electrical insulators · hydrocarbon-resistant brackets

Pick another

Impact toughness = PA12-CF · UV outdoor = PA612-CF / ASA · flame V-0 = PPS-CF · ESD = PETG-ESD / PA612-ESD · 200°C+ = PPS / PEEK

Where it works

Stable and dry, anneal for heat.

  • Humid workshops / outdoor
  • Petrol, diesel, oils, alcohols
  • Dimensional fixtures, jigs
  • Steam autoclave (repeated)
  • Strong acids · hot caustic
  • Impact-loaded thin walls
What it is

PET plus chopped carbon fibre.

PET's repeating aromatic ring plus ester linkage is the same backbone behind PET drinks bottles. Far fewer water-attackable sites than nylon amide chains · 0.53% equilibrium water absorption. CF aligns with extrusion · drives 2.36× XY/Z anisotropy.

For engineers
Mechanical character

The most directional grade we ship.

2.36× tensile XY/Z (65.9 / 27.9 MPa) · higher than every other commodity CF/GF composite we ship. Plan orientation in CAD before slicing · the rigid PET matrix carries less Z-axis load than the more compliant nylon matrices.

What clients say about our UK 3D printing service on Google

4.9 based on 36 Google reviews
Read all 36 on Google →
Jonny Higgs
· 2 months ago · via Google

"James handled the 3D printing for a functional heat resistant component we needed in batch production. He helped dial in the prototype first with their design service, then produced the final batch with really consistent results. Super fast 3D print turnaround and great quality across all the 3D printed parts. Will 100% be coming back."

Matt Shutler
· 8 months ago · via Google

"We needed a sit-in F1-car for an exhibition to showcase our new racing game. 3D Printing Express took our CAD, optimised it for strength and weight as we had no idea how it all worked! Turned out beautifully. They colour matched the finish and was looking like the real deal. On show day the cockpit ran non-stop, adults and kids jumped in. Multiple visitors asked who built it."

Kayleigh Adams
· 7 months ago · via Google

"We ordered a batch of 100 PA-12 parts from 3D Printing Express and could not be happier. Every part arrived consistent, dimensionally accurate, and ready for use straight from the box. The PA-12 gave us the strength and stability we needed for functional testing, with minimal post-processing required. Delivery was on time, communication was excellent, and their QC clearly made a difference."

Extreme macro of the surface of a deep matte black 3D-printed PET-CF part: uniform fine matte carbon texture with clearly visible horizontal layer lines and a subtle satin sheen
The four numbers engineers scan first

The short answer before the spec sheet.

Young's modulus · XY (annealed)
5481MPa

Top-tier stiffness · 65% stiffer than PA12-CF, marginally above PA612-CF, second only to PA6-CF20 (8636 MPa). And it holds that stiffness in humidity (0.53% water). For stiffness-critical fixtures and jigs.

ISO 527 · 5481 ± 224 MPa post-anneal 120°C/10h
Water absorption · equilibrium
0.53%

Lowest of any commodity engineering composite · 3× drier than PA12-CF (1.5%), 4× drier than PA612-CF (2.2%), 6× drier than PA6-GF (3.33%). Holds dimensions across humidity cycles.

TDS V1.0 absorption curve · 70% RH, 23°C · ~50 days to saturation
HDT · 0.45 MPa (annealed)
147.5°C

Doubles from ~70°C unannealed to 147.5°C post-anneal · the phase change from amorphous to semi-crystalline PET is the engineering wedge. 105°C under 1.8 MPa load.

ISO 75 · 147.5°C @ 0.45 MPa, 105°C @ 1.8 MPa
Anisotropy · tensile XY/Z
2.36×

Highest in our range · 60% more directional than PA12-CF (1.48×). Design loads must run along XY · Z-loaded thin walls below 2mm are the failure mode.

ISO 527 derived · 65.9 / 27.9 MPa post-anneal
A 3D-printed PET-CF topology-optimised lightweight bracket with stress-led ribbing
Perfect for

Where PET-CF is the right call.

The use cases where PET-CF earns its place · stiffness-critical engineering fixtures, dimensional stability through humidity cycles, hydrocarbon-resistant chemistry, and a printable lead time when CNC or moulding can't justify the cost.

Honest limits

Where PET-CF is the wrong call.

Engineering materials are bought on what they can do · sold on what they can't. Pick a different filament if any of these apply to your part.

What people actually print in this

Four industries that order PET-CF by name.

A 3D-printed PET-CF manufacturing jig and fixture
Manufacturing fixtures

Production jigs, drill templates, locating fixtures, bonding clamps

Workshop jigs that live through 30-80% RH UK seasonal cycles. Where PA6-CF would swell 0.8% and need recalibrating each season, PET-CF holds under 0.1% drift. Production-line repeatability without seasonal recalibration.

A 3D-printed PET-CF metrology inspection gauge fixture
Metrology · inspection

CMM fixtures, inspection mounts, dimensional gauges

The combination of 5481 MPa stiffness, 0.53% water absorption, and negligible creep makes PET-CF a credible alternative to machined aluminium for CMM fixtures and inspection mounts. Half the weight of aluminium · same dimensional repeatability.

A 3D-printed PET-CF electrical connector housing
Electrical · electronics

Connector bodies, motor housings, contactor covers, switchgear internals

PET's dielectric strength (16-20 kV/mm) plus 147°C HDT plus humidity-stable dimensions match the OEM standard for automotive PET/PBT connectors. The 17% CF stays below the percolation threshold · insulator across the service envelope.

A 3D-printed PET-CF automotive under-bonnet mounting bracket
Automotive · under-bonnet

Engine-bay brackets, fuel-line clips, electrical loom mounts, battery-tray supports

147°C HDT covers under-bonnet ambient. PET's hydrocarbon resistance is OEM-grade · PET fuel-rail return lines and PET film insulators are standard automotive specifications across the European industry.

A stack of black carbon-fibre PET composite filament spools on a shelf
Decision helper

PET-CF vs PA12-CF vs PA6-CF · the carbon-fibre composite triangle.

A side-by-side of the three carbon-fibre engineering composites most engineers compare. PET-CF wins on stiffness and humidity stability; PA12-CF wins on impact toughness and dry-storage dimensional balance; PA6-CF20 wins on peak dry-state tensile strength.

PET-CF vs PA12-CF vs PA6-CF · headline metric comparisonPET-CF vs PA12-CF vs PA6-CF · stiffness, water absorption, HDT, anisotropy and cost per kg PET-CF (here) PA12-CF PA6-CF20 ★ winner STIFFNESS · YOUNG'S MODULUS XY · MPa 0 5000 10000PET-CF 5481 PA12-CF 3311 PA6-CF20 8636 ★WATER ABSORPTION · % EQUILIBRIUM · lower = humidity-stable 0% 2% 4%PET-CF 0.53% ★ PA12-CF 1.5% PA6-CF20 ~3.5%+HEAT DEFLECTION · HDT @ 0.45 MPa · °C 0 120 240PET-CF 147.5 PA12-CF 131 PA6-CF20 215 ★IMPACT TOUGHNESS · CHARPY NOTCHED XY · kJ/m² · the stiffness trade 0 15 30 kJ/m²PET-CF 5.1 PA12-CF 9.9 PA6-CF20 ~28 ★ (wet)COST PER KG OF FILAMENT · £ · lower = lower-cost 0 75 150 £/kgPET-CF £50-100 ★ PA12-CF £90-130 PA6-CF20 £70-110

PET-CF values from the manufacturer's PET-CF17 TDS V1.0 (ISO 527, ISO 75, ISO 178, ISO 1183 · all post-anneal 120°C/10h). PA12-CF and PA6-CF20 values from sibling-grade TDSs · PA6-CF20 water-absorption is approximate. Cost reflects typical UK 2026 filament pricing.

PropertyPET-CF (here)PA12-CFPA6-CF20
Base polymerSemi-crystalline PET (polyester)PA12 (long-chain nylon)PA6 (short-chain nylon)
Tensile strength XY65.9 MPa77 MPa109 MPa
Stiffness (Young's modulus XY)5481 MPa3311 MPa8636 MPa
Heat deflection (HDT 0.45)147.5°C131°C215°C
Heat deflection (HDT 1.8)105°C105°C~155°C
Charpy notched impact XY5.1 kJ/m²9.9 kJ/m²~28 kJ/m² (wet)
Equilibrium water absorption0.53%~1.5%~3.5%+
Anisotropy XY / Z (tensile)2.36×1.48×~2.0×
Density1.34 g/cm³1.06 g/cm³~1.13 g/cm³
Heated chamber required?No · room temp, 70-80°C bedPreferredPreferred
Post-print anneal required?Mandatory (120°C / 10h · phase change)Optional (stress relief)Optional (stress relief)
Cost per kg (filament)£50-100£90-130£70-110
Best forStiffness-critical humidity-stable fixtures, electrical insulators, metrology mountsImpact-loaded brackets, snap-fits, drone arms, balanced strength + ductilityIndoor dry-storage peak-stiffness bench-test parts
If your row has a star, that's the right column · otherwise PET-CF is the right CF composite for stiffness in humidity-cycled service. Send your brief and we'll confirm.

FDM PET-CF (this page) vs SLS PA12 · which process?

The other common engineering-composite process decision. SLS is a different machine entirely · different base polymer, near-isotropic strength, different cost structure. Pick the row that matches your job.

PropertyFDM PET-CF (here)SLS PA12 (powder-bed)
ProcessFilament extrusion, layer-by-layer · post-print anneal requiredPowder-bed, laser-sintered
Stiffness (Young's modulus XY)5481 MPa1700 MPa
Tensile strength XY65.9 MPa48 MPa
Anisotropy XY/Z2.36×~1.1× (near-isotropic)
Elongation at break2.4%~20% (ductile)
HDT @ 0.45 MPa147.5°C (annealed)163°C
Water absorption0.53%~1.5%
Surface finish · as printedLayer lines visible · sand or paint for smoothMatt powder-grain finish, uniform
Min wall thickness2.0 mm structural (anisotropy)0.7 mm achievable
Internal channels / latticesLimited (support material)Excellent (powder is the support)
Per-part cost · 1-offLowerHigher (machine + powder cost)
Per-part cost · batch of 100ComparableLower (efficient bed packing)
Best forStiffness-critical humidity-stable fixtures, dimensional jigs, electrical insulatorsComplex geometry, lattices, near-isotropic strength, batch-of-50+, food-contact certified grades
FDM PET-CF wins when stiffness, humidity stability, or small-batch cost is the driver. SLS PA12 wins when geometry is complex (internal channels, lattices), when isotropic strength matters, or for batches above ~50 units. Send the brief with peak load + service temp + part geometry · we'll spec the right process.
Three identical 3D-printed brackets to compare PET-CF
How we print it

Recommended print environment for PET-CF.

A single 3D-printed PET-CF structural bracket with precise bolt holes
From brief to dispatch

Our process · How a PET-CF order moves through our workshop.

01

Brief

File or sketch in. We confirm material, orientation, finish, target HDT.

02

Quote

Engineer reviewed. Lead time + per-unit cost back inside 24 hours.

03

DFM check

Wall thickness, XY-load-path orientation, anneal-shrinkage compensation flagged before print.

04

Print

Filament dried 100°C / 10h pre-print. 70-80°C bed. Hardened steel nozzle. ISO-spec adherence.

05

Anneal & finish

120°C / 10h anneal mandatory for full HDT. Sand or 2K paint to spec.

06

Dispatch

Tracked UK courier, tracking number sent the moment it leaves.

Typical lead times · PET-CF
1-off prototype
3 to 5 working days
Quote inside 24h · printing starts the day we agree
Batch of 10
5 to 7 working days
Sequential or parallel printing depending on bed footprint
Batch of 100
10 to 14 working days
Splits across multiple printers · QC sampled per print run
Rush turnaround
Same-week, on request
Possible for small parts · ask in your brief, we'll confirm before quoting

Drying adds 10 hours and annealing adds 18 hours (10h dwell + slow cooldown) to any of the above. Lead times start when CAD is signed off · CAD round-trips on rev requests can extend the clock.

Case study
ManufacturingHumidity-stable fixture
Manufacturing · fixture

Composite lay-up bonding jig, PET-CF.

Lay-up bonding jig for a composite-fabrication client in a humid workshop. PET-CF held tolerance through 6 months of seasonal humidity (RH 35-78%) where the previous PA6-CF jig had drifted 0.4% across each season-cycle. 120°C / 10h anneal post-print converted amorphous PET to semi-crystalline · stiffness held under the typical 4kg clamping load.

Material: PET-CF17 (17% CF) Anneal: 120°C / 10h post-print (mandatory) Read the full case study →
A 3D-printed PET-CF electrical connector housing assembly
Material science · why it behaves the way it does

What PET-CF actually is · and why that matters for your part.

Definition

PET-CF is 17% carbon-fibre-reinforced polyethylene terephthalate · a semi-crystalline aromatic polyester filament reinforced with chopped carbon fibre. The base PET polymer is the same chemistry behind PET drinks bottles and polyester fibre · the rigid aromatic ring and ester linkage backbone give PET dimensional stability and chemical resistance with very low moisture absorption (0.53% equilibrium, the lowest of any commodity engineering composite). Carbon-fibre at 17 wt% delivers 65.9 MPa tensile XY (annealed), 5481 MPa Young's modulus (top-tier · second only to PA6-CF20's 8636 MPa), and 147.5°C HDT at 0.45 MPa. The defining trade-off is anisotropy · 2.36× XY/Z tensile ratio (the highest in the range) means design loads must run along XY. Two property states matter: as-printed PET-CF is amorphous (HDT ~70°C); post-anneal at 120°C / 10h, the polymer converts to semi-crystalline (HDT 147.5°C). The recommended anneal is mandatory for engineering parts.

"PET-CF is the CF composite I reach for when stiffness in a humid workshop matters more than impact toughness. PA6-CF is stronger on the bench but loses half its tensile in any humid environment · PA12-CF holds dimensions better than PA-CF but is only half the stiffness. PET-CF gives the highest Young's modulus we ship at 0.53% water absorption · numbers that hold across UK humidity cycles where nylon would have drifted. The trades are real though · 2.36× anisotropy and only 5 kJ/m² Charpy notched mean you cannot skip the load-path-orientation step in CAD, and the anneal is mandatory not optional. Get those right and PET-CF earns its place in the fixture cabinet."

· 3D Printing Express engineering team · UK workshop

Three questions every engineer Googles when picking PET-CF · the PET polymer chemistry, why annealing matters more than for nylons, and what the 2.36× anisotropy means in design.

PET phase change

Anneal converts amorphous to semi-crystalline · HDT doubles

As-printed PET cools too fast for crystallites to form · amorphous, HDT ~70°C, low stiffness. The 120°C / 10h anneal drives PET into its semi-crystalline state · ordered chains, HDT 147.5°C, full mechanical performance. This is a true phase change, not stress relaxation · the spec values on this page do not apply without the anneal.

CF orientation

Carbon fibres line up with the print head

17% chopped carbon fibre (~80-200 micron length) aligns along extrusion direction during deposition · drives the 2.36× XY/Z anisotropy ratio. Highest anisotropy of any composite we ship because (1) the 17% CF loading is denser than PA12-CF (10%) and PA612-CF (15%), and (2) the rigid PET matrix transfers Z-axis load less effectively than the more compliant nylon matrices. Design load paths along XY · not optional.

Water absorption · the wedge

0.53% equilibrium · very low moisture uptake

PET's polar ester linkages absorb far less water than nylon amide groups. PET-CF holds 3× drier than PA12-CF (1.5%), 4× drier than PA612-CF (2.2%), 6× drier than PA6-GF (3.33%). No wet-state design margin needed · dimensional stability holds through UK humidity cycles where nylon-CF fixtures drift and bind.

What is polyethylene terephthalate (PET) and why use it as the base polymer?

Polyethylene terephthalate (PET) is a semi-crystalline aromatic polyester produced by condensation of ethylene glycol with terephthalic acid. The repeating unit contains a rigid aromatic ring connected through ester linkages · the same structural rigidity that makes PET films and bottles hold shape so well. PET sits in a different polymer family from the engineering nylons (which are polyamides) · the polar ester linkage absorbs far less water than the hydrogen-bonded amide linkage in nylon.

The commercial pedigree is everywhere. PET is the polymer behind drinks bottles, polyester fibre (from clothing to ropes), packaging films, and automotive engineering connectors (PET/PBT family is the OEM standard for electrical connectors). The same hydrocarbon resistance and dimensional stability carries through to the FDM-printed grade · engineering fixtures, electrical insulators, and metrology mounts inherit the chemistry's pedigree.

Why is annealing mandatory for PET-CF (and not just optional like for nylons)?

PET exists in two states that matter for 3D printing. Amorphous PET is transparent or opaque, lower stiffness, formed when the polymer cools too fast for crystallites to form · this is the state PET takes coming off a standard FDM nozzle. Amorphous PET has useful printability but only modest mechanical and thermal properties (HDT ~70°C, low stiffness). Semi-crystalline PET is opaque, higher stiffness, higher HDT, higher chemical resistance · this is the state PET reaches when cooled slowly through its crystallisation window (~120-200°C) or when annealed.

The recommended anneal cycle is 120°C / 10h in a dry oven. This drives PET into the semi-crystalline state · HDT more than doubles (~70°C → 147.5°C), stiffness gains 10-20%, and chemical resistance improves materially. This is a true phase change · not stress relaxation like the anneal cycle on nylon. Without the anneal, the spec values on this page do not apply. The TDS even publishes critical handling: parts must be 24h post-print (or pre-baked 2h at 80°C) before anneal to release print stress, and thin walls under 4mm need supporting ribs to prevent deformation during the cycle.

How does chopped carbon fibre change the print, and why is anisotropy so high?

Our stocked grade is 17% carbon fibre by weight, chopped to short segments (80-200 microns long). The fibres orient along the print-head direction as the molten filament extrudes. That orientation drives the 2.36× XY/Z anisotropy ratio · the highest of any composite in our range. Two factors compound: (1) the 17% CF loading is higher than PA12-CF (10%) and PA612-CF (15%), so there are more fibres aligned along XY; (2) the rigid PET matrix transfers Z-axis load less effectively than the more compliant nylon matrices · the matrix-controlled inter-layer regions bear the Z-axis load with minimal fibre bridging.

Practically, every PET-CF part must be designed with the load path running along the XY print plane. Z-loaded thin walls under 2mm are the failure mode. Where PA12-CF can absorb some Z-direction misalignment, PET-CF will not · this is the orientation-sensitive composite in our range.

A 3D-printed PET-CF dimensionally-stable inspection fixture holding a small metal part
Full material spec · ISO-referenced

Every number an engineer needs, in one table.

Values measured to the ISO standards cited in the right-hand column, on the manufacturer's own injection-moulded test specimens · directly comparable to other engineering thermoplastics.

PropertyXY · print planeZ · build axisWet · XY / Z · post-immersionUnitStandard
Mechanical · post-anneal status (120°C / 10h)
Tensile strength65.927.9·MPaISO 527
Young's modulus54813559·MPaISO 527
Elongation at break2.40.8·%ISO 527
Flexural strength109.343.4·MPaISO 178
Flexural modulus47442768·MPaISO 178
Charpy impact (notched, XY)5.1··kJ/m²ISO 179
Charpy impact (unnotched, XY)25.1··kJ/m²ISO 179
Charpy impact (unnotched, Z)·3.1·kJ/m²ISO 179
Thermal
Heat deflection (HDT @ 0.45 MPa)147.5 (annealed) · ~70 (as-printed)°CISO 75
Heat deflection (HDT @ 1.8 MPa)105°CISO 75
Glass transition temperature (Tg)79.3°CDSC, 10°C/min
Melting temperature (Tm)241.3°CDSC lab figure · not the print temperature or the in-service softening limit (see HDT/Tg)
Crystallisation temperature (Tc)202.9°CDSC, 10°C/min
Vicat softening temperature238.4°CISO 306
Decomposition temperature434°CTGA, 20°C/min
Physical
Density1.34g/cm³ @ 23°CISO 1183
Carbon-fibre content17% by weightmanufacturer spec
Equilibrium water absorption0.53%manufacturer absorption curve
Melt flow index30.7g/10min (270°C, 2.16kg)ISO 1133
UL94 flame ratingHB at 1.5mm·UL 94
Surface resistivity>10¹²Ω/sq (insulator)ANSI ESD S11.11
Processing
Recommended print temperature270-300°Cmanufacturer spec
Recommended bed temperature70-80°Cmanufacturer spec
Chamber requirementRoom temperature (no heated chamber required)·manufacturer spec
Drying conditions100°C / 10h before printing·manufacturer spec
Annealing120°C / 10h post-print · MANDATORY for full spec·manufacturer spec
Nozzle materialHardened steel or ruby (brass 1-3 jobs life)·manufacturer spec
All mechanical and HDT values measured on post-anneal specimens (120°C / 10h). Without the anneal, HDT is ~70°C and stiffness is materially lower. PET's 0.53% water absorption means no separate wet-state column is needed. Request full TDS by email →
Design for additive manufacturing

How to design a part that prints right in PET-CF.

Orientation

Design load paths along XY · not optional for PET-CF

Tensile load > 20 MPa: orient with load in the XY plane. Z bonds are 58% weaker · 27.9 vs 65.9 MPa, anisotropy 2.36× (highest in our range). The rigid PET matrix transfers Z-axis load less effectively than nylon · this is the orientation-sensitive composite we ship.

Wall thickness

2.0 mm structural minimum

PET-CF's 2.36× anisotropy makes thin walls particularly brittle in Z-loaded geometry · 2mm minimum structural (vs 1.5mm for PA-CF nylons). 0.8 mm is cosmetic only. For load-bearing service add ribs rather than thinning walls.

Overhang rule

≤45° prints unsupported

Above 45° from vertical needs support material · plan part orientation to keep critical surfaces support-free.

Tolerance

±0.2 mm XY, ±0.3 mm Z typical

Tight-tolerance ±0.1 mm achievable on small parts with calibration · ask before finalising CAD.

A neat tray of identical 3D-printed PET-CF brackets
Post-processing

Four routes to a finished surface.

Sanding · 240 → 400 → 800

Removes layer lines · matte finish

Removes 0.1-0.3 mm per surface · pre-paint prep or stand-alone hand-feel polish.

Annealing · 120°C / 10h (MANDATORY)

HDT more than doubles · phase change to semi-crystalline

Manufacturer states annealing is mandatory for PET-CF · the published spec values only apply to the post-anneal semi-crystalline state. As-printed PET-CF is amorphous (HDT ~70°C); annealed PET-CF is semi-crystalline (HDT 147.5°C). Costs up to 1.5% XY and 1% Z shrinkage.

2K spray paint · RAL match

Glass-smooth, any colour

Adds 0.05-0.15 mm per surface · sand 800 grit first, primer + topcoat · for colour-matched exterior parts.

Skip vapour-smoothing

Doesn't smooth CF fibres

Vapour fuses the matrix without flattening exposed carbon · glossy but textured · sand + paint instead.

Why 3DPE for PET-CF

Four reasons engineers send us this material specifically.

ISO

ISO-referenced spec on every part

Every value on this page traces to an ISO test method. We don't quote derived numbers without naming the standard. The annealed-state caveat is clear on every spec figure.

UK

Printed in the UK

No offshore subcontracting. Files, prints, and couriers all stay in the UK.

FIT

Material-fit check on every brief

Send three things: peak load (N or MPa), peak service temperature (°C), and service environment (humid / outdoor / chemical). our team come back inside 24 hours with material, orientation, and post-process recommendation · if PA12-CF, PA6-CF, PA612-CF, or PPS-CF fits better, we say so.

JC
FB

Two engineers, named

our team review every brief before quote. No ticket queue, no account managers.

According to the Fiberon PET-CF17 TDS, PET-CF17 reaches Young's modulus 5481 ± 224 MPa (XY) per ISO 527 · joint-top of the 5000-class stiffness band · with HDT 147.5 °C @ 0.45 MPa and Tm 241.3 °C.

FAQ

FAQ · Twelve questions engineers ask before specifying PET-CF.

Why does PET-CF need annealing?

Annealing converts PET-CF from amorphous to semi-crystalline · effectively a phase change rather than a stress-relaxation cycle. As-printed PET-CF cools too fast for crystallites to form, so it starts life amorphous (HDT ~70°C). The recommended 120°C / 10h anneal drives crystallisation, locking the polymer into the higher-performing semi-crystalline state · HDT more than doubles to 147.5°C, stiffness and dimensional stability increase materially, and the chemical resistance envelope improves. Without the anneal, the spec values on this page do not apply. For load-bearing or thermally-loaded parts, annealing is mandatory.

Why is PET-CF so much more anisotropic than other CF composites?

PET-CF17 has the highest anisotropy in our commodity composite range · 2.36× tensile XY/Z (65.9 / 27.9 MPa). PA12-CF is 1.48×, PA612-CF is 1.90×, PA6-GF is 1.32×. Two factors: (1) the 17% CF loading is higher than PA12-CF's 10% (more fibre to orient along extrusion direction), and (2) the rigid PET matrix doesn't carry inter-layer load as well as the more compliant nylon matrices · Z-axis strength is essentially polymer-only with minimal fibre bridging. Design every PET-CF part with the load path running along XY. Z-loaded thin walls under 2mm are the failure mode.

Is PET-CF really moisture-insensitive?

Yes · 0.53% equilibrium water absorption per the TDS V1.0 absorption curve. That's very low for a composite (PPS-CF 0.225% and PET-GF 0.32% are drier) · ~3× drier than PA12-CF (1.5%), ~4× drier than PA612-CF (2.2%), ~6× drier than PA6-GF (3.33%). PET's polar ester linkages absorb far less water than nylon amide groups. The practical result: PET-CF parts hold dimensions and properties across UK ambient humidity cycles (30-80% RH) where nylon-CF parts swell and lose stiffness. For outdoor fixtures, marine brackets, humid workshops, and parts stored for months · PET-CF is the right CF composite.

How does PET-CF compare to PA12-CF?

PET-CF wins on stiffness (5481 vs 3311 MPa Young's modulus XY · 65% stiffer), HDT (147.5 vs 131°C at 0.45 MPa), and moisture stability (0.53% vs 1.5% water absorption). PA12-CF wins on tensile strength (77 vs 65.9 MPa XY), impact toughness (Charpy notched 9.9 vs 5.1 kJ/m² · 94% tougher), anisotropy (1.48× vs 2.36×), and ductility (4% vs 2.4% elongation). For stiffness-critical dimensional fixtures in humid service, PET-CF. For impact-loaded brackets that need to absorb shock, PA12-CF.

What is the glass transition temperature of PET-CF?

Tg is 79.3°C per the manufacturer TDS V1.0 (DSC, 10°C/min). This sits between bulk PET literature (67-81°C) and the carbon-fibre-constrained value. Above Tg, amorphous regions soften · but in the annealed semi-crystalline state the crystalline regions continue to carry load up to the HDT (147.5°C at 0.45 MPa, 105°C at 1.8 MPa). For unannealed prints, do not load above 60°C. For annealed prints, the HDT figures govern service.

Does PET-CF need a heated chamber?

No heated chamber required · the TDS specifies room-temperature chamber. However, PET-CF prints with a hotter bed (70-80°C) than the PA-CF nylons (40-50°C) to manage PET's crystallisation behaviour during cooling. Standard industrial FDM hardware with a 300°C-capable hotend and hardened nozzle handles the material · no PEEK-class equipment needed.

What nozzle is needed for PET-CF?

Hardened steel or ruby. Carbon-fibre at 17 wt% destroys a brass nozzle in 1-3 print jobs. Ruby-tipped nozzles extend life to hundreds of jobs. We run hardened-steel on every CF print as standard, included in the quote · no surcharge.

Is PET-CF chemical-resistant? · 18-row compatibility table

Excellent against hydrocarbons (petrol, diesel, oils, greases), alcohols (IPA, ethanol, methanol), dilute acids, detergents, and cleaning products · PET is the bottle-grade polymer behind food and beverage packaging. Limited against strong alkalis (PET hydrolyses in hot caustic), sustained hot water above 80°C (hydrolysis), and phenols. Fails against concentrated sulphuric or nitric acid, chlorinated solvents long-term, and high-temperature steam.

Chemical / familyResistanceNotes
Petrol / gasolineExcellentPET fuel-rail return lines are OEM specification
DieselExcellentIncluding biodiesel and E85 ethanol-blends
Engine oil, gear oil, hydraulic oilExcellentAll standard service grades
Brake fluid (DOT 3 / 4 / 5.1 glycol)ExcellentDOT 5 silicone also fine
Coolant / antifreeze (ethylene glycol)ExcellentIncluding diluted service coolant
Methanol, ethanol, IPAExcellentCleaning + assembly OK
Detergents, soap, weak alkalisGoodWorkshop wash-down OK · hot caustic hydrolyses
Sea water / saline solutionExcellentPET marine-grade chemistry · long-term immersion OK
Hydrogen peroxide ≤ 6%ExcellentStronger H₂O₂ attacks long-term
AcetoneGoodPET more solvent-resistant than amorphous PETG
MEK, toluene, xyleneLimitedBrief contact only · long soak attacks PET
Strong alkalis (NaOH > 10%)FailsPET hydrolyses in hot caustic · alkali attack
Weak organic acids (acetic, citric)GoodCold + dilute is fine · hot conc. degrades over weeks
Hot water (sustained > 80°C)FailsHydrolytic attack · PET hydrolyses progressively
Strong acids (sulphuric, HCl, nitric)FailsConcentrated acid attacks PET backbone
Chlorinated solvents long-term (TCE, DCM)FailsSolvent crazing + dissolution
PhenolsFailsStrong PET solvent
High-temperature steamFailsCombined heat + moisture · hydrolyses repeatedly-autoclaved parts

Ratings reflect long-term immersion / sustained exposure. Brief contact (cleaning wipes, splashes) is more forgiving. For mission-critical chemical service, request a 7-day immersion sample before committing the design.

Is PET-CF flame-retardant?

Standard PET-CF17 is rated UL94 HB at 1.5mm wall · the lowest horizontal-burn rating. For UL94 V-0 / V-2 self-certification (electrical enclosures, transportation, aerospace), step sideways to PPS-CF (V-0 at 1.5mm) or PA6-FR (flame-retardant nylon).

Is PET-CF ESD-safe?

No · standard PET-CF17 is insulative. Surface resistivity is >10¹² Ω/sq per the TDS (rated OL · overload, beyond ESD-safe range). The 17% CF loading sits below the percolation threshold (typically 25-35 wt% for PET matrices). For ESD-sensitive electronics handling jigs and PCB fixtures, use PETG-ESD or PA612-ESD (dedicated anti-static grades).

Can PET-CF be steam-autoclaved?

Short-cycle yes, repeated cycles no. 121°C steam sits above PET's Tg (79°C) but below the annealed HDT at 0.45 MPa (147.5°C). Single autoclave cycles are mechanically workable on annealed parts. However, PET hydrolyses under combined heat plus moisture, so repeated autoclave cycles progressively degrade the polymer chain. For routine repeat steam autoclave (clinical, lab), PEEK or PPSU are the correct materials. Dry-heat sterilisation, EtO, UV-C, gamma, and IPA wipe-down are all compatible with PET-CF.

What's the typical service envelope for PET-CF?

Continuous service (annealed): -20 to ~100°C (HDT 1.8 MPa is 105°C). Short-term load: up to ~147°C (HDT 0.45 MPa). Outdoor: moderate UV tolerance, better than PA-CF nylons but coat with 2K paint for multi-year exterior service. Humid environments: yes, the headline application · 0.53% water absorption means dimensional stability holds across humidity cycles. Not for steam autoclave (repeated), not for ESD service, not for flame-rated applications, not for sub-2mm thin-walled bending parts.

Glossary

Engineering terms used on this page.

Amorphous PET
The state PET takes when cooled too fast for crystallites to form · transparent or translucent, lower stiffness, HDT ~70°C. This is the as-printed state of PET-CF before annealing. Useful printability but only modest mechanical and thermal properties.
Anisotropy
The dependence of a material's properties on direction. In FDM-printed CF composites, fibres orient along the print head's path, making the part stronger in XY than Z. PET-CF anisotropy is 2.36× tensile XY/Z · highest in our composite range.
Annealing
Controlled heat treatment after printing (120°C for 10 hours for PET-CF) that drives a phase change from amorphous to semi-crystalline PET. Mandatory for engineering performance · HDT more than doubles, stiffness gains 10-20%, dimensional stability locks in. Costs up to 1.5% XY and 1% Z shrinkage.
Aromatic backbone
The PET polymer chain contains a rigid aromatic (phenyl) ring connected through ester linkages. The rigidity of the aromatic ring is the source of PET's high stiffness and chemical resistance. Different from the flexible aliphatic chains of nylon (which have no rings).
Carbon-fibre content
The percentage of chopped carbon fibre by weight in the filament. PET-CF17 is 17% · higher than PA12-CF (10%) and PA612-CF (15%). More fibre means more stiffness but more anisotropy and more brittleness.
Equilibrium water absorption
The percentage moisture pickup at indefinite immersion / saturated humidity. PET-CF: 0.53% (lowest in our engineering composite range). PA12-CF: 1.5%. PA612-CF: 2.2%. PA6-GF: 3.33%.
Ester linkage
The -O-CO- chemical bond that joins repeat units in PET. Polar but less hydrogen-bonding-active than the amide -NH-CO- linkage in nylon · which is why PET absorbs less water than any nylon.
FDM (Fused Deposition Modelling)
Filament-extrusion 3D printing. Distinct from SLS/MJF (powder-bed) and SLA (resin). PET-CF prints on FDM machines with a hardened nozzle at 270-300°C, hot bed (70-80°C), room-temperature chamber.
Heat deflection temperature (HDT)
The temperature at which a loaded specimen deflects a standard amount under a defined load (ISO 75). HDT @ 0.45 MPa is the lower-load value (cosmetic service ceiling); HDT @ 1.8 MPa is the structural ceiling. PET-CF: 147.5°C / 105°C (annealed); ~70°C unannealed.
Polyethylene terephthalate (PET)
A semi-crystalline aromatic polyester · the same chemistry as PET drinks bottles and polyester fibre. Different polymer family from the engineering nylons (polyamides). Polar ester linkages absorb far less water than nylon amide linkages.
Semi-crystalline PET
The state PET reaches after annealing or slow cooling through the crystallisation window · opaque, higher stiffness, HDT 147.5°C, full chemical resistance. The post-anneal state of PET-CF in service.
Tensile strength
Stress at which a specimen yields or breaks in pure tension (ISO 527). Reported in MPa. PET-CF annealed: 65.9 MPa XY, 27.9 MPa Z. Anisotropy 2.36×.
UL94
An Underwriters Laboratories standard for plastic flame retardancy. HB (horizontal burn) is the lowest rating; V-0, V-1, V-2 are vertical-burn ratings (more stringent). PET-CF17 stocked grade: HB at 1.5mm.
PET-CF · UK PRINTED · ISO-REFERENCED

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