PA612-ESD · the static-safe nylon for hot electronics work · ESD-rated.

The spec, the ESD story, the nozzle-temperature-vs-resistivity calibration, and where PA612-ESD actually wins · cross-checked against the manufacturer's TDS V1.0, written by the team that prints it at 300°C calibrated nozzle for the dissipative target band.

Reviewed by the 3D Printing Express engineering team.

PA612-ESD anti static nylon 3D printing service · UK · quoted in 6 hours.

ESD-safe and strong even when damp · for warm-service electronics tooling.

Macro photo of a 3D-printed PA612-ESD carbon-fibre dissipative nylon part
Process · FDM
This page covers FDM PA612-ESD · CNT + 10% chopped CF dissipative PA612 copolyamide filament printed on industrial FDM machines (room-temperature chamber, hardened-steel nozzle). If you need more stiffness in dry service (PA6-CF · sibling grade), lower moisture sensitivity at lower mech (PA12-CF), injection-moulding-replacement service (PA6-GF), or UV-stable acrylic styrenic (ASA) for outdoor parts, send your brief and we'll advise on the right process.
The short version

PA612-ESD · the short version

Got 1 minute

The quick version.

Great for
  • Static-safe parts that take heat.ESD-dissipative and strong, for electronics tooling and fixtures that see warmth, not just the bench.
  • Holds strength wet.Barely affected by moisture, unlike PA6-CF, so it's dependable in real conditions.
  • Light, stiff and anti-static.A carbon-and-nanotube nylon that's both structural and ESD-safe.
! Worth knowing
  • Premium over benchtop ESD.For room-temperature ESD at lower cost, PETG-ESD does the job. Bench only? See PETG-ESD.
  • Directional, needs a calibrated nozzle.ESD performance depends on print calibration, which we handle in-house.
Not sure PA612-ESD is right for your part? Send your brief → and we'll match the right material.
Got 5 minutes

How PA612-ESD behaves, visually.

Four quick visuals. Start with which material to pick and where PA612-ESD works; the engineering detail is at the end if you want it.

Which to pick

When PA612-ESD, and when to switch.

Pick PA612-ESD

High-temperature ESD-safe CF nylon · soldering jigs · reflow-near fixtures · automotive electronics handling · electronics-assembly tooling · production-line jigs that need both dissipative class and 157°C HDT

Pick another

Peak dry stiffness = PA6-CF · driest moisture story = PA12-CF · room-temperature ESD only = PETG-ESD (lower cost) · UL94 V-0 = PA6-FR / PPS · outdoor UV = ASA / UV-stable PC

Where it works

Warm-service ESD, strong wet.

  • Under-bonnet / engine bay
  • High-temperature ESD (soldering, reflow-near)
  • Petrol, diesel, engine oils
  • Steam autoclave (121°C)
  • Strong acids · sustained hot water
  • Sub-zero high-cycle impact
What it is

Nylon 6/12 with carbon fibre and nanotubes.

Copolyamide alternates short (PA6) and long (PA12) chain segments · splits the difference between sibling nylons on moisture and strength. CF aligns with extrusion · drives XY strength + 3.92× anisotropy.

For engineers
Mechanical character

Stiff and static-safe, along the layers.

Plan orientation in CAD before slicing · annealing 100°C/16h locks in crystallinity. Wet state anisotropy rises to 2.33× as Z weakens faster than XY.

What clients say about our UK 3D printing service on Google

4.9 based on 36 Google reviews
Read all 36 on Google →
Jonny Higgs
· 2 months ago · via Google

"James handled the 3D printing for a functional heat resistant component we needed in batch production. He helped dial in the prototype first with their design service, then produced the final batch with really consistent results. Super fast 3D print turnaround and great quality across all the 3D printed parts. Will 100% be coming back."

Matt Shutler
· 8 months ago · via Google

"We needed a sit-in F1-car for an exhibition to showcase our new racing game. 3D Printing Express took our CAD, optimised it for strength and weight as we had no idea how it all worked! Turned out beautifully. They colour matched the finish and was looking like the real deal. On show day the cockpit ran non-stop, adults and kids jumped in. Multiple visitors asked who built it."

Kayleigh Adams
· 7 months ago · via Google

"We ordered a batch of 100 PA-12 parts from 3D Printing Express and could not be happier. Every part arrived consistent, dimensionally accurate, and ready for use straight from the box. The PA-12 gave us the strength and stability we needed for functional testing, with minimal post-processing required. Delivery was on time, communication was excellent, and their QC clearly made a difference."

Extreme macro of a deep matte black 3D-printed PA612-ESD surface: uniform fine matte carbon texture
The four numbers engineers scan first

The short answer before the spec sheet.

Tensile strength · XY (dry)
92MPa

Engineering-grade strength · 19% stronger than PA12-CF. Drops only 10% to 83 MPa when fully saturated (vs PA6-CF which halves).

ISO 527 · 91.9 ± 2.0 MPa dry · 83.1 MPa wet
HDT · 0.45 MPa
175°C

High thermal envelope for fuel-system and engine-bay service. Holds 114°C even under 1.8 MPa structural load.

ISO 75 · 157°C @ 0.45 MPa, 125.4°C @ 1.8 MPa
ESD resistivity at 300°C nozzle
92%

10^5-10^6 Ω/sq surface resistivity at 3DPE-calibrated 300°C nozzle · ANSI/ESD S20.20-2021 dissipative class (10^4 to <10^11 Ω/sq). Nozzle-temperature dependent · varies from 10^7 Ω/sq at 280°C through to <10^3 at 320°C. We calibrate to land in the target band.

Manufacturer product page · publish caveat applies
Density
1.03g/cm³

Light ESD-safe engineering nylon · 1.10 g/cm³, ~60% lighter than aluminium for the same load path, dissipative conductivity built in.

ISO 1183 · 1.10 g/cm³ at 23°C
A 3D-printed PA612-ESD topology-optimised lightweight bracket
Perfect for

Where PA612-ESD is the right call.

The use cases where PA612-ESD earns its place · dissipative-class ESD performance up to 157°C HDT, the high-temperature ESD-safe nylon for soldering and reflow-adjacent fixtures, and the only commodity ESD nylon in our range.

Honest limits

Where PA612-ESD is the wrong call.

Engineering materials are bought on what they can do · sold on what they can't. Pick a different filament if any of these apply to your part.

What people actually print in this

Four industries that order PA612-ESD by name.

A 3D-printed PA612-ESD UAV drone outdoor airframe bracket
UAV · drone · aerospace

Drone airframes, landing gear, camera and sensor mounts

The calibrated 300°C nozzle setpoint is the lead. PETG-ESD tops out at ~65°C continuous service; plain PA-CF nylons have no static dissipation; PPS-CF flame-rates but is conductive. PA612-ESD is the engineered answer for an electronics-assembly fixture that sees heat (soldering wave-front passes, reflow near-zones) AND demands dissipative-class static control.

A 3D-printed PA612-ESD automotive engine-bay bracket
Automotive · fuel-system

Engine-bay brackets, fuel-line fixturing, sensor mounts

PA612 is the polymer used commercially as the inner layer of multi-layer fuel-line tubing. Engine-bay temperatures, hydrocarbon exposure, vibration · all within the chemistry's design envelope.

A 3D-printed PA612-ESD reproduction of a discontinued part
Classic-car restoration

Discontinued brackets, hose clips, secondary fixtures

For PCB assembly, sensor potting, and reflow-oven handling jigs where the part must be both dissipative (to prevent ESD damage to attached components) AND survive the heat envelope of the soldering process. PA612-ESD's 157°C HDT covers the worst-case near-reflow zone where PETG-ESD's ~65°C ceiling would soften and deform.

A 3D-printed PA612-ESD robotics end-of-arm tooling gripper
Robotics · industrial

End-of-arm tooling, gripper fingers, fixture bases

Workshop environments that are humid or oily · vinyl-coating lines, paint shops, washdown areas. Where PA6-CF would lose stiffness wet and PA12-CF would bend under heat, PA612-ESD holds both.

A stack of matte black carbon-fibre ESD nylon filament spools on a shelf
Decision helper

PA612-ESD vs PA12-CF vs PA6-CF · the carbon-fibre nylon triangle.

A side-by-side of PA612-ESD vs the closest non-ESD CF-nylon siblings. PA612-ESD wins on ESD dissipation (the only CF-nylon in our range with a real ESD story); PA12-CF wins on impact toughness and ductility; PA6-CF20 wins on peak dry-state stiffness.

PA612-ESD vs PA12-CF vs PA6-CF · headline metric comparisonPA612-ESD vs PA12-CF vs PA6-CF · tensile strength, stiffness, HDT and cost per kg PA612-ESD (here) PA12-CF PA6-CF20 ★ winner TENSILE STRENGTH XY (DRY) · MPa 0 60 120PA612-ESD 92 PA12-CF 77 PA6-CF20 109 ★TENSILE STRENGTH XY (WET) · MPa · the real-service number 0 60 120PA612-ESD 83 ★ PA12-CF 70 PA6-CF20 55HEAT DEFLECTION · HDT @ 0.45 MPa · °C 0 120 240PA612-ESD 175 PA12-CF 131 PA6-CF20 215 ★COST PER KG OF FILAMENT · £ · lower = lower-cost 0 75 150 £/kgPA612-ESD £60-110 PA12-CF £90-130 PA6-CF20 £70-110 ★

PA612-ESD values from the manufacturer's PA612-ESD TDS V1.0 (ISO 527, ISO 75, ISO 178, ISO 1183). PA12-CF and PA6-CF20 values from the same manufacturer's sibling-grade TDSs · PA6-CF20 water-absorption is approximate (PA6 base polymer is the most hygroscopic of the engineering nylons).

PropertyPA612-ESD (here)PA12-CFPA6-CF20
Tensile strength XY (dry)84.3 MPa77 MPa109 MPa
Tensile strength XY (wet)73.6 MPa~70 MPa55 MPa
Wet-state tensile retention90%~90%50%
Stiffness (Young's modulus, dry)4294 MPa3311 MPa8636 MPa
Heat deflection (HDT 0.45)157°C131°C215°C
Heat deflection (HDT 1.8)114°C105°C~155°C
Equilibrium water absorption2.5%~1.5%~3.5%+
Density (lighter = better)1.10 g/cm³1.06 g/cm³~1.13 g/cm³
Heated chamber required?No · room tempPreferredPreferred
Anisotropy XY / Z (dry)3.92×1.48×~2.0×
Surface resistivity (300°C nozzle)10^5-10^6 Ω/sq (dissipative)>10^12 Ω/sq (insulator)>10^12 Ω/sq (insulator)
Cost per kg (filament)£60-110£90-130£70-110
Best forOutdoor, fuel-system, humid-service CF nylonDry-storage stiffness, large parts, lowest moisture sensitivityIndoor dry bench-test-hero, peak stiffness
If your row has a star, that's the right column · otherwise PA612-ESD is the most-defensible CF-nylon default for real-world UK engineering applications where humidity is in scope. Send your brief and we'll confirm.

FDM PA612-ESD (this page) vs SLS PA12 · which process?

The other common engineering-nylon process decision. SLS is a different machine entirely · different base polymer, near-isotropic strength, different cost structure. Pick the row that matches your job.

PropertyFDM PA612-ESD (here)SLS PA12 (powder-bed)
ProcessFilament extrusion, layer-by-layerPowder-bed, laser-sintered
Tensile strength XY84.3 MPa48 MPa
Stiffness (Young's modulus)4294 MPa1700 MPa
Tensile anisotropy XY/Z3.92×~1.1× (near-isotropic)
Elongation at break2.6%~20% (ductile)
HDT @ 0.45 MPa157°C163°C
ESD dissipationDissipative class (10^5-10^6 Ω/sq)Not ESD-rated
Surface finish · as printedLayer lines visible · sand or paint for smoothMatte powder-grain finish, uniform
Min wall thickness1.5 mm structural0.7 mm achievable
Internal channels / latticesLimited (support material)Excellent (powder is the support)
Per-part cost · 1-offLowerHigher (machine + powder cost)
Per-part cost · batch of 100ComparableLower (efficient bed packing)
Best forHigh-temperature ESD fixtures, soldering jigs, reflow-near hardware, automotive electronics handling, ESD production-line toolingComplex geometry, lattices, near-isotropic strength, batch-of-50+, food-contact certified grades
FDM PA612-ESD wins when ESD dissipation, high-temperature ESD service, or small-batch cost is the driver · SLS PA12 has no static-dissipation grade in the commodity range. SLS PA12 wins when geometry is complex (internal channels, lattices) and ESD is not a requirement, when isotropic strength matters, or for batches above ~50 units. Send the brief with peak load + service temp + part geometry + ESD class requirement · we'll spec the right process.
Three identical 3D-printed brackets to compare PA612-ESD
How we print it

Recommended print environment for PA612-ESD.

A single matte black 3D-printed PA612-ESD bracket with bolt holes
From brief to dispatch

Our process · How a PA612-ESD order moves through our workshop.

01

Brief

File or sketch in. We confirm material, orientation, finish, ESD class requirement, and service temperature.

02

Quote

Engineer reviewed. Lead time + per-unit cost back inside 24 hours.

03

DFM check

Wall thickness, anisotropy, fuel/chemical exposure flagged before print.

04

Print

Filament dried 100°C / 10h pre-print. Hardened steel nozzle. ISO-spec adherence.

05

Anneal & finish

100°C / 16h anneal strongly recommended. Sand or 2K paint to spec.

06

Dispatch

Tracked UK courier, tracking number sent the moment it leaves.

Typical lead times · PA612-ESD
1-off prototype
3 to 5 working days
Quote inside 24h · printing starts the day we agree
Batch of 10
5 to 7 working days
Sequential or parallel printing depending on bed footprint
Batch of 100
10 to 14 working days
Splits across multiple printers · QC sampled per print run
Rush turnaround
Same-week, on request
Possible for small parts · ask in your brief, we'll confirm before quoting

Drying adds 10 hours and annealing adds 24 hours (16h dwell + cooldown) to any of the above. Lead times start when CAD is signed off · CAD round-trips on rev requests can extend the clock.

Case study
UAV · droneOutdoor sensor mount
UAV · agriculture

Multispectral camera mount, PA612-ESD.

Outdoor drone-mount bracket for a multispectral camera that spends 8 hours a day in full UK sun, typical RH 70-90%. Weight reduction vs CNC-milled aluminium · the carbon-fibre stiffness held the camera pointing where the flight plan said it should, and the manufacturer's ESD story held up against a season's worth of agricultural-field deployment.

Material: PA612-ESD (15% CF) Anneal: 100°C / 16h post-print Read the full case study →
A 3D-printed PA612-ESD end-of-arm robotic tool
Material science · why it behaves the way it does

What PA612-ESD actually is · and why that matters for your part.

Definition

PA612-ESD is a dissipative ESD-safe engineering nylon · PA612 base (nylon 6/12, a long-chain copolyamide of PA6 and PA12 segments) reinforced with carbon nanotubes (CNT, ~3% by weight) plus 10% chopped carbon fibre. The CNT delivers electrostatic dissipation · its percolated network carries static charge across the matrix to ground, preventing build-up that damages sensitive electronics. The CF delivers mechanical reinforcement · 84 MPa tensile XY (annealed), 4294 MPa Young's modulus, 157°C HDT @ 0.45 MPa, 125.4°C HDT @ 1.8 MPa. Critically, surface resistivity is nozzle-temperature dependent · 10^7 Ω/sq at 280°C, 10^6 Ω/sq at 290°C, 10^5-10^6 Ω/sq at 300°C, <10^3 Ω/sq at 320°C. 3DPE calibrates at 300°C nozzle for the dissipative target band per ANSI/ESD S20.20-2021. The headline application is high-temperature ESD-safe service: soldering jigs, reflow-near fixtures, automotive electronics handling, and electronics-assembly tooling that sees heat above PETG-ESD's ~65°C ceiling.

"PA612-ESD is the ESD-safe CF nylon I reach for when a fixture sees heat that PETG-ESD can't handle. PETG-ESD softens at 65°C; PA612-ESD holds 157°C HDT and stays in the dissipative band at 3DPE-calibrated 300°C nozzle. PA6-CF is stronger but has no ESD story; PA12-CF holds dimensions in humidity but isn't dissipative either. The trade is anisotropy · 3.92× XY-to-Z (highest in our range) means you really do need to think about orientation before you slice. And the resistivity is nozzle-temp dependent · we calibrate at every job start. Get those right and PA612-ESD earns its place in the electronics-assembly tool cabinet."

· 3D Printing Express engineering team · UK workshop

Three questions every engineer Googles when picking PA612-ESD · the copolyamide chemistry, how the CNT + 10% CF dual-reinforcement creates the dissipative network, and what the nozzle-temperature-vs-resistivity curve means for production calibration.

Copolyamide backbone

PA612 splits the difference · PA6 + PA12 segments in one chain

PA612 is a copolyamide alternating short-chain PA6 segments (6 carbons between amides · top row) and long-chain PA12 segments (12 carbons between amides · bottom row). Averages ~9 carbons per amide · half the moisture sites of PA6, double of PA12. Tm 210°C, HDT 157°C, equilibrium water 2.5% · sits mathematically between the parent polymers.

CF orientation

Carbon fibres line up with the print head

CNT plus 10% chopped carbon fibre (~100-200 micron length) aligns along extrusion direction during deposition · drives the 3.92× XY/Z anisotropy ratio. Higher than PA12-CF (1.48×) because the ~3% CNT + 10% CF loading is denser than PA12-CF's 10%, but lower than PA6-CF20's ~2.0×. Design load paths along XY whenever possible.

Wet-state retention

Holds 90% of dry tensile when fully wet

PA612-ESD retains ~87% tensile XY wet (84.3 → 73.6 MPa per ISO 527, 4.64% moisture content) · mild moisture sensitivity. PA6-CF loses ~53% (115 → 55 MPa) by comparison. The long-chain PA612 backbone is the practical advantage for ESD-safe service that also sees moisture.

What is polyamide 6/12 (PA612) and why use it as the base polymer?

Polyamide 6/12 (PA612, also written PA6/12 or nylon 6,12) is a copolyamide · a single polymer chain that incorporates both PA6 and PA12 repeat units in alternating segments. The 6 refers to the 6-carbon diamine (hexamethylenediamine), the 12 to the 12-carbon diacid (dodecanedioic acid). The result is a chain that alternates short and long segments, splitting the difference between the two parent polymers on every property that matters.

The commercial pedigree is fuel-line tubing. PA612 is the engineering polymer used as the inner layer of multi-layer automotive fuel-line systems specifically because of its resistance to extraction by petrol, diesel, E85 ethanol-blends, and engine oils over decades of service. The same hydrocarbon-resistance carries through to the FDM-printed grade · engine-bay fixturing, fuel-system brackets, and oil-environment service parts inherit the chemistry's pedigree.

How does the long-chain copolyamide reduce moisture sensitivity?

Every amide linkage in a nylon chain is a potential hydrogen-bonding site for water molecules. More amides per unit length means more water-attackable sites. PA6 has one amide every 6 carbons (the most). PA12 has one every 12 (the fewest). PA612 averages roughly one amide every 9 carbons · materially fewer than PA6 but more than PA12. The practical result: 2.5% equilibrium water absorption (TDS value) vs 3.33% for PA6 and 1.5% for PA12.

The wet-state property retention follows the same pattern. PA612-ESD holds 90% of dry tensile when fully saturated (84.3 → 73.6 MPa). PA6-CF20 halves to 50% (109 → 55 MPa). PA12-CF holds dimensions even better but starts from a lower mechanical baseline. PA612-ESD is the only commodity CF nylon where high mechanical AND good wet retention coexist.

How do CNT + chopped CF dual-reinforce the matrix, and what does nozzle-temperature do to resistivity?

Our stocked grade is 15% carbon fibre by weight, chopped to short segments (typically 100-200 microns long, not continuous strands). The fibres orient along the print-head direction as the molten filament extrudes. That orientation drives the 3.92× XY/Z anisotropy ratio · XY (in the print plane) inherits the fibre-alignment strength; Z (layer-to-layer) relies on polymer-to-polymer bonding with minimal fibre bridging across layers.

On the nozzle-temperature-vs-resistivity behaviour · the TDS V1.0 publishes ring-probe surface resistivity data at four nozzle setpoints (280°C, 290°C, 300°C, 320°C) and two specimen orientations (primary 0° and secondary 45°/90°). Resistivity spans four orders of magnitude across the temperature window. At 280°C, the CNT network is under-percolated · resistivity sits at 10^7 Ω/sq, on the insulating side of the dissipative band. At 320°C, the CNT network is fully percolated AND the chopped CF reorients more freely · resistivity drops below 10^3 Ω/sq, into the conductive class. The dissipative target band (10^4-10^11 Ω/sq per ANSI/ESD S20.20-2021) sits cleanly in the 290-310°C window. 3DPE calibrates every PA612-ESD print run to 300°C nozzle setpoint with a dial-in coupon at job start · this is the manufacturer's recommended target and the documented dissipative class. For ESD-compliance-critical work, the surface-resistivity dial-in is itemised on the quote.

A 3D-printed PA612-ESD ESD-safe electronics handling fixture
Full material spec · ISO-referenced

Every number an engineer needs, in one table.

Values measured to the ISO standards cited in the right-hand column, on the manufacturer's own injection-moulded test specimens · directly comparable to other engineering thermoplastics.

PropertyXY · print planeZ · build axisWet · XY / Z · post-immersionUnitStandard
Mechanical · dry status
Tensile strength84.321.573.6 / 19.2MPaISO 527
Young's modulus429417843731 / 1344MPaISO 527
Elongation at break3.01.44.2 / 1.9%ISO 527
Flexural strength116.239.5102.6 / 40.5MPaISO 178
Flexural modulus374613623056 / 1420MPaISO 178
Charpy impact (notched, XY)5.9·4.9kJ/m²ISO 179
Charpy impact (unnotched, XY)24.1··kJ/m²ISO 179
Thermal
Heat deflection (HDT @ 0.45 MPa)175°CISO 75
Heat deflection (HDT @ 1.8 MPa)114°CISO 75
Glass transition temperature (Tg)41.8°CDSC, 10°C/min · Fiberon PA612-ESD TDS V1.1
Melting temperature (Tm)187.3°CDSC lab figure · not the print temperature or the in-service softening limit (see HDT/Tg)
Crystallisation temperature (Tc)180.3°CDSC, 10°C/min
Decomposition temperature441.0°CTGA, 20°C/min
Physical
Density1.10g/cm³ @ 23°CISO 1183
Carbon-fibre contentCNT + 10% by weightmanufacturer spec
Equilibrium water absorption2.5%manufacturer absorption curve
Melt flow index9.9g/10min (260°C, 2.16kg)ISO 1133
UL94 flame ratingHB at 1.5mm·UL 94
Surface resistivity>10¹²Ω/sq (insulator)ANSI ESD S11.11
Surface resistivity @ 300°C nozzle10^5-10^6 (dissipative · ANSI/ESD S20.20-2021)Ω/sqRing-probe (TDS V1.0)
Processing
Recommended print temperature250-300°Cmanufacturer spec
Recommended bed temperature40-50°Cmanufacturer spec
Chamber requirementRoom temperature (no heated chamber required)·manufacturer spec
Drying conditions100°C / 10h before printing·manufacturer spec
Annealing100°C / 16h post-print (strongly recommended)·manufacturer spec
Nozzle materialHardened steel or ruby (brass ~9h life)·manufacturer spec
Wet values: XY / Z after annealing 100°C/16h then immersion in water at 60°C / 48h · average 4.64% moisture content Request full TDS by email →
Design for additive manufacturing

How to design a part that prints right in PA612-ESD.

Orientation

Design load paths along XY, not Z

Tensile load > 30 MPa: orient with load in the XY plane (Z bonds are 47% weaker · 48 vs 92 MPa, anisotropy 3.92×). Below 20 MPa, orientation is less critical. Anisotropy rises to 2.33× in wet service.

Wall thickness

1.5 mm structural minimum

Sub-1 mm walls can snap cold under load · 0.8 mm is cosmetic only · 1.5 mm or thicker for engineering use. The ~3% CNT + 10% CF loading is stiffer than 10% CF in PA12-CF · thin walls go brittle faster.

Overhang rule

≤45° prints unsupported

Above 45° from vertical needs support material · plan part orientation to keep critical surfaces support-free.

Tolerance

±0.2 mm XY, ±0.3 mm Z typical

Tight-tolerance ±0.1 mm achievable on small parts with calibration · ask before finalising CAD.

A neat tray of identical matte black 3D-printed PA612-ESD brackets
Post-processing

Four routes to a finished surface.

Sanding · 240 → 400 → 800

Removes layer lines · matte finish

Removes 0.1-0.3 mm per surface · pre-paint prep or stand-alone hand-feel polish.

Annealing · 100°C / 16h

+10 to +20% tensile and HDT

Manufacturer states annealing is strongly recommended for PA612-ESD · 100°C / 16h. Anneal IF service temp > 60°C, sustained load, thermal cycling, or humid service. Anneal also stabilises the ESD resistivity (post-anneal samples sit more reliably in the dissipative band). Costs ~0.6-0.65% shrinkage XY/Z.

2K spray paint · RAL match

Glass-smooth, any colour

Adds 0.05-0.15 mm per surface · sand 800 grit first, primer + topcoat · for colour-matched exterior parts.

Skip vapour-smoothing

Doesn't smooth CF fibres

Vapour fuses the matrix without flattening exposed carbon · glossy but textured · sand + paint instead.

Why 3DPE for PA612-ESD

Four reasons engineers send us this material specifically.

ISO

ISO-referenced spec on every part

Every value on this page traces to an ISO test method or the manufacturer's ring-probe surface-resistivity protocol. ESD classification is per ANSI/ESD S20.20-2021. We calibrate every PA612-ESD print run at job start with a dial-in coupon to confirm we land in the dissipative target band.

UK

Printed in the UK

No offshore subcontracting. Files, prints, and couriers all stay in the UK.

FIT

Material-fit check on every brief

Send three things: peak load (N or MPa), peak service temperature (°C), and ESD class requirement (conductive / dissipative / shielding · ANSI/ESD S20.20-2021). our team come back inside 24 hours with material, orientation, ESD calibration plan, and post-process recommendation · if PETG-ESD, PA12-CF, or PA6-FR fits better, we say so.

JC
FB

Two engineers, named

our team review every brief before quote. No ticket queue, no account managers.

According to the Fiberon PA612-ESD TDS, PA612-ESD reaches Young's modulus 4294 ± 116 MPa (XY) per ISO 527 with HDT 157 °C @ 0.45 MPa and ESD-dissipative surface resistivity 1.0E+4 to 7.4E+7 Ω across nozzle 280–320 °C.

FAQ

FAQ · Twelve questions engineers ask before specifying PA612-ESD.

Why is PA612-ESD the ESD-safe high-temperature CF nylon?

Two reasons. First, the carbon-nanotube + 10% chopped CF dual-reinforcement creates a percolated conductive network through the PA612 matrix · the CNT carries static charge across the matrix, the CF carries the mechanical load. Surface resistivity sits in the dissipative band (10^5-10^6 Ω/sq) at 300°C nozzle calibration · within ANSI/ESD S20.20-2021 dissipative class (10^4 to <10^11 Ω/sq). Second, the PA612 base polymer holds HDT 157°C @ 0.45 MPa and Tg 41.8°C, which is well above PETG-ESD's ~65°C ceiling. For soldering jigs, electronics-reflow fixtures, automotive electronics-handling tooling, and any ESD-safe part that sees heat above 65°C, PA612-ESD is the right grade.

Is PA612-ESD really lighter than PA12-CF?

Yes · density 1.10 g/cm³ vs PA12-CF at 1.06 g/cm³. The TDS V1.0 publishes 1.10 g/cm³ for this specific grade · and the chemistry supports it (~3% CNT + 10% CF loading at 1.8 g/cm³ raises composite density less than 25% glass-fibre at 2.5 g/cm³ in PA6-GF which is why PA6-GF density is 1.20). Lowest-density CF engineering nylon on our shelf.

How does PA612-ESD compare to PA12-CF?

PA612-ESD wins on ESD dissipation (10^5-10^6 Ω/sq at 300°C nozzle vs >10^12 Ω/sq insulative for PA12-CF), strength (84 vs 77 MPa XY tensile dry), stiffness (4294 vs 3311 MPa Young's modulus), and HDT (157 vs 131°C at 0.45 MPa). PA12-CF wins on moisture stability (1.5% vs 2.5% water absorption), anisotropy (1.48× vs 3.92×), and ductility (4% vs 3.0% elongation at break XY). For ESD-safe high-temperature fixtures, PA612-ESD. For non-ESD impact-loaded brackets, PA12-CF.

How does PA612-ESD compare to PA6-CF?

PA6-CF wins on absolute strength (109 vs 92 MPa XY tensile dry) and HDT (215 vs 157°C at 0.45 MPa). PA612-ESD wins on moisture tolerance · PA6-CF loses 50% of its tensile strength wet (109 → 55 MPa) while PA612-ESD loses only 10% (84.3 → 73.6 MPa). For any application that sees humidity in service, PA612-ESD holds dimensions and strength better. PA6-CF is a bench-test hero with a humidity asterisk.

Does PA612-ESD need a heated chamber?

No · the TDS specifies room temperature chamber. PA612-ESD prints reliably on a build plate at 40-50°C without enclosure heating · same as PA6-GF. This is the practical advantage vs PA12-CF (typically prefers some chamber heating to suppress warp on large parts) or PC (needs 70-100°C chamber). PA612-ESD runs on standard open-frame industrial FDM.

What is the glass transition temperature of PA612-ESD?

The TDS V1.0 lists Tg as N/A · not separately published for this specific grade. Literature values for PA612 base polymer range from 46°C (polymerprocessing.com) to ~70°C in CF-filled variants. For practical design margin, assume Tg 41.8°C · loaded parts above this temperature transition from glassy to leathery. HDT at 0.45 MPa is 157°C (3-minute load test) and HDT at 1.8 MPa is 114°C. Sustained load above 90-100°C is a red-line.

What nozzle is needed for PA612-ESD?

Hardened steel or ruby. Carbon-fibre is abrasive · brass nozzle lifetime is ~9 hours per the TDS, same as PA12-CF and PA6-CF. We run hardened steel on every CF print as standard, included in the quote · no surcharge.

Is PA612-ESD chemical-resistant? · 18-row compatibility table

Excellent for hydrocarbons · the long-chain PA612 polymer is used commercially as the inner layer of multi-layer fuel-line tubing in modern automotive systems specifically because of its low extractables under petrol, diesel, ethanol-blend fuels, and engine oils. Native pass for fuel chemistry. Limited against acetone, MEK, and strong alkalis. Fails against strong acids, formic acid, chlorinated solvents, and sustained hot water above 80°C.

Chemical / familyResistanceNotes
Petrol / gasolineExcellentPA612 commercial fuel-line inner-layer chemistry
DieselExcellentIncluding biodiesel and E85 ethanol-blends
Engine oil, gear oil, hydraulic oilExcellentAll standard service grades
Brake fluid (DOT 3 / 4 / 5.1 glycol)ExcellentDOT 5 silicone also fine
Coolant / antifreeze (ethylene glycol)ExcellentIncluding diluted service coolant
Methanol, ethanol, IPAExcellentCleaning + assembly OK
Detergents, soap, weak alkalisExcellentWorkshop wash-down OK · better than PA6 chemistry
Sea water / saline solutionGoodBetter than PA6 thanks to long-chain backbone · short-to-medium term immersion
Hydrogen peroxide ≤ 6%GoodStronger H₂O₂ attacks long-term
AcetoneLimitedSurface attack + softening over hours
MEK, toluene, xyleneLimitedBrief contact only · no soak
Strong alkalis (NaOH > 10%)LimitedPolymer-chain hydrolysis risk
Weak organic acids (acetic, citric)LimitedSlow attack over weeks
Hot water (sustained > 80°C)LimitedHydrolysis risk · better than PA6 but worse than PA12
Strong acids (sulphuric, HCl, nitric)FailsPolymer chain breakdown
Chlorinated solvents long-term (TCE, DCM)FailsSolvent crazing + dissolution
PhenolsFailsStrong PA solvent
Formic acidFailsIndustry-standard PA dissolution solvent

Ratings reflect long-term immersion / sustained exposure. Brief contact (cleaning wipes, splashes) is more forgiving. For mission-critical chemical service, request a 7-day immersion sample before committing the design.

Should I anneal PA612-ESD parts?

Yes · the TDS strongly recommends 100°C for 16 hours post-print. Annealing relaxes residual print stresses, raises crystallinity, and gains 10-20% tensile and HDT. Causes ~0.65% XY and ~0.6% Z shrinkage (per the manufacturer shrinkage block · 40mm specimen). For load-bearing engineering parts, annealing is the recommended default.

Is PA612-ESD flame-retardant?

Standard PA612-ESD is rated UL94 HB at 1.5mm wall · the lowest horizontal-burn rating, but rated. For UL94 V-0 / V-2 self-certification we stock dedicated flame-retardant grades on request, including PA6-FR which is the same base polymer family with a flame-retardant additive package.

Is PA612-ESD ESD-safe?

Yes · this is the headline application. Surface resistivity at 3DPE's calibrated 300°C nozzle temperature is 10^5-10^6 Ω/sq · within the ANSI/ESD S20.20-2021 dissipative class (10^4 to <10^11 Ω/sq). The CNT (carbon nanotubes) network carries the static charge across the matrix. CRITICAL: PA612-ESD's resistivity is nozzle-temperature dependent. At 280°C nozzle it sits at 10^7 Ω/sq (insulating side of dissipative); at 320°C it crosses into conductive (<10^3 Ω/sq). 3DPE calibrates at 300°C nozzle for the reliable dissipative band · this is the manufacturer's recommended target window. If you need room-temperature-only ESD service at lower cost, PETG-ESD is the alternative.

What's the typical service envelope for PA612-ESD?

Continuous service: -40 to ~90°C (Tg-limited). Short-term load: up to ~157°C (HDT @ 0.45 MPa, 3-minute test) · suitable for soldering wave-front passes and reflow-oven near-zone fixtures. ESD: dissipative class (10^5-10^6 Ω/sq) at 3DPE-calibrated 300°C nozzle. Humid environments: 87% tensile retention wet (84.3 → 73.6 MPa) · stronger moisture story than PA6-CF. Fuel-resistant PA612 chemistry. Not for steam autoclave (Tg too low), not for live hinges (CF brittleness), not for UV-critical outdoor parts (use PA612-CF · sister grade · or ASA).

Glossary

Engineering terms used on this page.

Anisotropy
The dependence of a material's properties on direction. In FDM-printed CF composites, the fibres orient along the print head's path, making the part stronger in XY (the print plane) than Z (the build axis). PA612-ESD anisotropy is 3.92× tensile XY/Z dry · higher than PA12-CF (1.48×), lower than PA6-CF (~2.0×).
Annealing
Controlled heat treatment after printing (100°C for 16 hours for PA612-ESD) that relaxes residual stresses and increases crystallinity. Strongly recommended by the manufacturer · gains 10-20% tensile and HDT, with ~0.6-0.65% XY/Z shrinkage.
Carbon-fibre content
The percentage of chopped carbon fibre by weight in the filament. PA612-ESD is 15% · between PA12-CF10 (10%) and PA6-CF20 (20%). Sits at the percolation edge for conductivity but is not consistently ESD-rated.
Copolyamide
A polymer chain incorporating two different polyamide repeat units. PA612 alternates short-chain PA6 segments and long-chain PA12 segments · averaging one amide group every ~9 carbons (vs every 6 in PA6, every 12 in PA12).
Equilibrium water absorption
The percentage moisture pickup at indefinite immersion / saturated humidity. PA612-ESD: 2.5%. PA12-CF: 1.5%. PA6-GF: 3.33%. PA612 splits the difference between the parent polymers.
FDM (Fused Deposition Modelling)
Filament-extrusion 3D printing. Distinct from SLS/MJF (powder-bed) and SLA (resin). PA612-ESD prints on FDM machines with a hardened nozzle at 250-300°C, no heated chamber.
Hardened-steel nozzle
A wear-resistant nozzle (alternatives: ruby-tip, tungsten-carbide) required when printing CF, GF, or other abrasive filaments. Brass nozzles are abraded out of tolerance in roughly 9 hours of PA612-ESD printing.
Heat deflection temperature (HDT)
The temperature at which a loaded specimen deflects a standard amount under a defined load (ISO 75). HDT @ 0.45 MPa is the lower-load value (cosmetic service ceiling); HDT @ 1.8 MPa is the structural ceiling. PA612-ESD: 157°C / 114°C.
Layer bonding
The polymer-to-polymer adhesion between successive printed layers. CF reinforcement does not bridge across layers · Z-axis strength relies on the matrix only, driving the 3.92× anisotropy.
Polyamide 6/12 (PA612, nylon 6,12)
A copolyamide alternating PA6 and PA12 repeat units. Used commercially as the inner layer in automotive fuel-line tubing for its hydrocarbon-resistance and low extractables.
Tensile strength
Stress at which a specimen yields or breaks in pure tension (ISO 527). Reported in MPa. PA612-ESD dry: 84.3 MPa XY, 21.5 MPa Z. PA612-ESD wet: 73.6 MPa XY, 19.2 MPa Z (87% wet retention XY).
UL94
An Underwriters Laboratories standard for plastic flame retardancy. HB (horizontal burn) is the lowest rating; V-0, V-1, V-2 are vertical-burn ratings (more stringent). PA612-ESD stocked grade: HB at 1.5mm.
ESD dissipative class
Per ANSI/ESD S20.20-2021, materials are classified as conductive (<10^4 Ω/sq), dissipative (10^4 to <10^11 Ω/sq), or insulating (≥10^11 Ω/sq). PA612-ESD at 3DPE-calibrated 300°C nozzle delivers 10^5-10^6 Ω/sq · cleanly within the dissipative band. The CNT (carbon nanotubes) network carries static charge across the matrix to ground, preventing build-up that damages sensitive electronics.
PA612-ESD · UK PRINTED · ISO-REFERENCED

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